Sent the larger HP today, let's see if it makes a difference. If not, I'll make another larger HP.
The base thing is really interesting and appears to have tumbled somewhere in there.
I stopped by the range to test the 35gr weighed with my LabRadar, my results with BH209 were as dismal as the bullet tested, something was wrong as it didn't pick up a single bullet out of 10 with BH209, 5-35gr, 5-40gr. It picked up every shot with Black Powder (10+). I added up to 3 hard card wads and something wasn't right as I could tell recoil was low and bullets were not hitting my 6 bull target at 200. I even alternated 2 shots BH209 - no data, 1 shot Swiss - data, back and forth, etc.., could not figure out why.. On the way home I thought the MV must have been too low for the pistol setting (~700fps min). Tomorrow I'll try to stop by again with Federal 209 primers instead of Rem.
My breech plug is a std plug with a vent liner I installed. All of this above might be the causes of lack of ignition. I even had a Blackhorn Blooper on my last attempt - out the muzzle 10-20 feet.
Watched your video, kinda hard to see but, I couldn't see the carpet & plywood in front as most videos it's clearly visible.